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Sun Fire[tm] V880 Server: Repair Procedures

This section provides the most common repair procedures for the Sun Fire V880. The following links are located in the Sun Fire V880 Server Service Manual (806-6597).

Clustered Hardware Note: When repairing a clustered system, you should replace server components by first switching over the data services to the functioning server, halting the host to be serviced, powering down the host, and then performing the hardware procedure to replace the component. Following the procedure, the logical hosts should be switched back to the default masters.

The following table provides the page numbers for each procedure.

Component Tips
Cable Connector Locations
  • Diagram showing cable connector locations is on page 221
Cable Routing
  • Table showing cable routing information is on page 222. The cabling instructions for the Loop B PCI FC-AL data cable are incorrect in the Sun Fire V880 Service Manual, due to a late change to the labeling scheme on the cable's connectors. The correct cabling information is provided below:

    Cable Name Part Number Cable End Connect To
    Loop B PCI FC-AL data cable 530-3056
    D
    Base backplane at D
    C
    Base backplane at C
    P3
    PCI card at J3
    P4
    PCI card at J4
CPU Fan Status Assembly  
CPU Fan Tray
  • prtdiag reports fan failures as ENABLED with a speed of 0 (BugID 4431194). Please check the current revision of the Sun Fire V880 Server Product Notes for more information.
CPU/Memory Board
  • Guidelines for understanding and diagnosing UltraSPARC III Level 2 (L2) SRAM Cache Memory Errors (FIN I0887-1).
  • UltraSPARC III and III+ based platforms could be susceptible to UCC errors that may cause system panics (FIN I0856-1).
  • Issue with diagnosing of "send mondo" panics (FIN I0765-1).
  • The 3.3V DC-DC Converter on Sun Fire V880 CPU/Mem Boards may cause the system to shutdown and start reboot process around the failed CPU/Mem Board (FCO A0188-1).
CPU/Memory Board Status Assembly  
DC-to-DC Converter
  • 816-4517 - This document describes the procedure for replacing the DC-to-DC converter on a 750 MHz CPU/Memory board (part number 501-5818-05) for the Sun Fire V880 server. You must replace the DC-to-DC converter on every -05 CPU/Memory board that has not had work order WO_23160 performed on it. This must be done for every -05 CPU/Memory board in a system. A -05 CPU/Memory board that already has the replacement DC-to-DC converter on it is identified by the work order label WO_23160 affixed to the front label of the board, as shown in the following illustration.
    Note: You do not have to replace the DC-to-DC converter on the -07 750 MHz CPU/Memory board, part number 501-5818-07.
Disk Backplane (Base)
  • NOTE: When updating the disk backplane firmware using patch 111474, the superuser prompt will return after issuing the luxadm command in step 2 of the patch instructions. You must wait at least 15 minutes after the superuser prompt returns before continuing or performing any other operations. This minimum wait time is required for the flash update process to propagate the firmware code to all SSC100 processors in the system.
Disk Backplane (Expansion)
  • The procedure How to Install the Expansion FC-AL Backplane as documented in the Sun Fire V880 Server Service Manual is incomplete. Please check the current revision of the Sun Fire V880 Server Product Notes for the corrected procedure.
  • NOTE: When updating the disk backplane firmware using patch 111474, the superuser prompt will return after issuing the luxadm command in step 2 of the patch instructions. You must wait at least 15 minutes after the superuser prompt returns before continuing or performing any other operations. This minimum wait time is required for the flash update process to propagate the firmware code to all SSC100 processors in the system.
Disk Backplane Firmware Upgrade
  • When updating the disk backplane firmware using patch 111474, the superuser prompt will return after issuing the luxadm command in step 2 of the patch instructions. You must wait at least 15 minutes after the superuser prompt returns before continuing or performing any other operations. This minimum wait time is required for the flash update process to propagate the firmware code to all SSC100 processors in the system.
Disk Cage
  • The procedure How to Install the FC-AL Disk Cage as documented in the Sun Fire V880 Server Service Manual is incomplete. The following task should be included as Step 9c:

9c. If a Sun StorEdge PCI Dual Fibre Channel Host Adapter card is installed to control Loop B of the FC-AL disk backplane, connect the card s FC-AL data cable to the base backplane at connectors C(J01100) and D(J01101).

Disk Drive
  • Improved firmware for Seagate 10K.6 disk drives will reduce the incidence of unexpected outages due to a spindle motor issue (FIN I1136-1).
  • Power management issue causes loss of access to internal fiber channel disks on the Sun Blade 1000/2000, Sun Fire V880, V480, and 280R (FIN I0888-1).
  • Invalid Device structure found after disk removal when under Volume Manager 3.2 Control (FIN I0854-3).
  • Seagate ST336605FC 36GB and ST373405FC 73G drives could be susceptible to label corruption (FIN I0816-1).
  • Removing and Replacing the Sun Fire 280R (Littleneck), 480R (Cherrystone), or 880R (Daktari) hot-pluggable internal disk drives (Problem article 1007367.1).
  • Correcting device paths when replacing fiber boot disks after a ufsrestore (How To article 1003103.1).
  • All FC-AL disk drives installed in a Sun Fire V880 system must meet the minimum firmware revision levels for Sun Fire V880 systems. Incorrect firmware can cause a variety of system problems that are often difficult to diagnose. To determine a disk drive's firmware revision level, use the inquiry feature of the Solaris format(1M) utility. The following table shows the minimum firmware revision levels for Sun Fire V880 disk drives as of 8/31/01. Please check the current revision of the Sun Fire V880 Server Product Notes for current information.

    Sun Part No. Capacity Manufacturer Minimum Firmware Revision Level
    540-4525 Seagate
    Seagate
    ST336605FC
    ST336704FC
    0438
    0726
    540-4905 Seagate ST373405FC 0438
  • The procedure How to Install a Disk Drive as documented in the Sun Fire V880 Server Service Manual and the Sun Fire V880 Server Owner s Guide is incomplete. The following task should be included in the procedure after Step 10:

    11. If you are installing more than one disk drive as part of a hot-plug procedure, wait for the green light on the drive you just installed to light steadily (not flashing) before installing another drive.

  • Removing disk drives during hot-plugging requires devfsadm -C command (BugID 4418718) Please check the current revision of the Sun Fire V880 Server Product Notes for more information.
  • Seagate Cheetah 7 146GB FC-AL and 73 GB FC-AL disk drives may experience higher than expected failure rates due to spindle motor failure (FCO A0256-1).
DVD-ROM  
I/O Board  
I/O Fan LED Flex Circuit  
I/O Fan Tray
  • prtdiag reports fan failures as ENABLED with a speed of 0 (BugID 4431194). Please check the current revision of the Sun Fire V880 Server Product Notes for more information.
Memory
  • Sun Fire V480 and V880 systems configured with certain DIMMs may not pass POST with multiple DIMM errors. (FIN I1171-1).
  • Best Practices Guide for Memory Errors for diagnosing UltraSPARC III memory errors now available (FIN I1018-1).
  • Diagnosing Main Memory errors versus L2SRAM errors on UltraSPARC III and UltraSPARC III Cu systems (FIN I0954-1).
  • DIMM error messages on Sun Fire V880 systems with Solaris 8 Updates 5 and 6 make it difficult to identify the failing DIMM. (FIN I0839-1).
  • On certain Sun Systems a small number of 512MB and 1GB Micron DIMMs may experience premature failures with Uncorrectable Memory Error (UE) messages. (FAB 1000920.1) (formerly FCO A0285-1)
  • A sub-population of DIMMs that shipped between 2001 and 2002 on the below platforms are showing significantly lower reliability than expected (FCO A0253-1).
  • Systems containing 256MB Samsung B-die DIMMs, having a module date code between 0115 and 0127 (built between weeks 15 and 27 of 2001), may experience Uncorrectable Memory Errors (UE). This can lead to System Panics (FCO A0223-1).
Motherboard
  • When using the GEM (onboard ethernet port) on the Sun Fire V880 and V890 for data transfers or backups, connected via external ethernet switches, it can intermittently fail to complete transfer. (FIN I1195-1).
Motherboard Fan Status Flex Circuit  
Motherboard Fan Tray
  • The procedure How to Remove a Motherboard Fan Tray in the Sun Fire V880 Server Service Manual is incorrect. On systems configured with the redundant cooling option, removing motherboard fan tray 5 (the primary motherboard fan tray) requires that you disconnect the cable for motherboard fan tray 6. Please see the Sun Fire V880 Server Product Notes for the corrected removal and installation procedure.
  • prtdiag reports fan failures as ENABLED with a speed of 0 (BugID 4431194). Please check the current revision of the Sun Fire V880 Server Product Notes for more information.
PCI Card
  • UltraSPARC III systems may panic due to a conflict between the Schizo 2.4 ASIC and the GigaSwift Ethernet PCI Card (FIN I0874-1).
PCI Dual Fibre Channel Host Adapter Card
  • Certain 1Gb PCI Dual FC Network Adapter+ (X6727A HBA) may cause internal disks of Sun Fire V480/V880 to not be recognized on boot or cause the FC loop B (HBA Port 1) to be unstable (FCO A0240-1).
  • The cabling instructions for the Loop B PCI FC-AL data cable are incorrect in the Sun Fire V880 Service Manual, due to a late change to the labeling scheme on the cable's connectors. The correct cabling information is provided below:

    Cable Name Part Number Cable End Connect To
    Loop B PCI FC-AL data cable 530-3056
    D
    Base backplane at D
    C
    Base backplane at C
    P3
    PCI card at J3
    P4
    PCI card at J4
PCI External LED Flex Circuit  
PCI Internal LED Flex Circuit  
Power Distribution Board  
Power Supply
  • Intermittent picld errors during power supply hot-plug (BugID 4431165). Please check the current revision of the Sun Fire V880 Server Product Notes for more information.
  • Hot-plug function is not disabled when only one power supply exists (BugID 4408237). Please check the current revision of the Sun Fire V880 Server Product Notes for more information.
Rack Mounting
  • Installation of tray retention screws on a rack-mounted Sun Fire V880 may be difficult (FIN I1097-1).
  • Sun Fire V880 Servers mounted in Sun Rack 900-36/38N NEBs compliant racks cause the rack front door to not close properly, and can also make some power strip sockets unusable (FIN I1170-1).
Remote System Control (RSC) Card  
SEEPROM  
System Status Assembly  
Tape Drive  
Graphics Card
  • XVR-600 graphics card can cause rendering performance issue when performing simultaneous rendering update with OpenGL windows. (FIN I1161-1).

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